Molded Cable Assemblies

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Woven Electronics produce molded assemblies for a variety of military, aerospace, vehicles, medical and industrial electronics applications. Specific applications typically include umbilical, I/O, and portable equipment interconnect. These products are often used in severe, rugged environments.

Variations:

Woven manufactures molded assemblies in many varieties including:

  • Single Ended - blunt cut, removal of jacketing, strip and tinning of conductor(s); board level connector or terminals (ring, spade or quick connect)
  • Single or double ended, multiple legs and "T" assemblies
  • Straight and right angle overmold - using PVC, PUR, Polypropylene resins; black standard, colors upon request.
  • Cable Constructions - standard cable jacketing using PVC or PUR; shielded (foil and or braid) or power; various conductor insulation available

Molded Cable Assembly Specifications:

Our products are designed to comply with the following specifications:

  • Mil Specifications
  • IEC IP67 / IP68
  • NEC / NEMA 6P

Design Process:

  • Woven will redesign an existing product or create a new design providing solutions that are reverse compatible or proprietary to each customer application. All engineered solutions provide enhanced product performance while providing a cost effective alternative:
  • Review customer's design for material or process cost enhancements
  • Review customer's manufacturing process and develop product changes to enhance throughput
  • Total connector design or redesign

Customizations:

  • Molding capabilities with a variety of resins including bonding when required
  • Crimp or solder, capability to terminate a variety of terminals/contacts
  • Shielded assemblies - RFI/EMI
  • Waterproof assemblies
  • Inventory programs to fit JIT and customer specific needs
  • Proprietary overmolds
  • Insert molding
  • Insert configurations
  • Overmolded grommets